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12 Sep Custom Automated Machinery for Industrial Automation
Custom Automated Machinery Smarter Manufacturing Solutions for Today’s Industries
Modern manufacturing is changing fast. They need to produce more, have consistent quality, control costs and make workplaces safer. Off-the-shelf machines can do the common tasks but might not be able to fulfilll the specific needs of each production line. Here, a key solution comes from custom automated machinery.
Custom equipment is designed for a particular product, process, component or manufacturing problem. It can perform assembly, material handling, drilling, pressing, feeding, testing, inspection and special operations. Designing equipment around the actual workflow can increase efficiency, accuracy, consistency and repeatability for manufacturers.”
At Kamtronix Automation we specialise in the design of customised Automation and Special Purpose Machines tailored to the specific needs of individual industries. It provides solutions for productivity, efficiency, worker safety and product quality.
What Is Custom Automated Machinery?
Custom automated machinery is the design of machinery dedicated to a specific manufacturing application as opposed to the utilisation of a standard off-the-shelf machine. Depending on the requirement, a machine can consist of mechanical assemblies, pneumatic components, sensors, PLC controls, motors, fixtures, tooling and other automation technologies.
For instance, a manufacturer might need to position components, carry out a sequence of assembly, inspect the finished product and move it to the next stage. These operations can be part of a dedicated machine, one controlled system, to reduce repetitive manual work.
Why Manufacturers Need Tailored Automation
Every production environment has unique requirements. The cycle times, production volumes, quality expectations, floor space, operator requirements, product dimensions and materials can vary greatly. The standard machine may only offer part of the required functionality.
Instead, custom automated machinery can be designed around the actual manufacturing process and production goals. This makes custom automation useful for companies looking for a practical solution to a specific manufacturing problem.
Key benefits are:
- More consistent production
- Reduced repetitive manual labour
- Improved process control
- Increased production capacity
- Better product quality
- Less human error
- Improved occupational safety
- Better use of production area
- Compatibility with the existing equipment
INDUSTRIAL AUTOMATION AND SPECIAL PURPOSE MACHINES
SPM stands for Special Purpose Machines. SPMs are special machines developed for specific manufacturing operations. They are particularly useful for high volume repetitive production where speed, accuracy and repeatability are important.
A SPM may contain automatic job clamping, sensors, limit switches, fixtures, tooling, pneumatic systems, motors and control logic. These things together do a certain operation with very little manual interference.
Kamtronix Automation manufactures Special Purpose Machines for various applications in Automotive, Hardware, Motor manufacturing, Glass, Toys, Security seals, Cosmetics, Bearings and Home appliances.
Custom Automated Machinery Applications
The uses of custom automated machinery can vary based on the manufacturing process, product design and production goals. A good system can handle repetitive operations, production bottlenecks, material handling, inspection needs and process consistency.
Automated Assembly
Robots can assemble parts in a controlled order. Applications: Bearing assembly , PVC component assembly , Appliance components , Motor assemblies , Hardware products. Automation ensures consistent positioning and reduces the amount of manual, repetitive assembly work.
Test Automation
For certain products and inspection procedures, custom test equipment can be developed. Dedicated systems can also support spring life-cycle testing, security seal testing, rim lock testing and door lock handle testing.
Drilling & Machining
Dedicated drilling and machining solutions can be tailored to the component geometry and production needs. Repeatable positioning during processing can be achieved with custom tooling and fixtures.
Industries Which Can Reap Rewards
Custom automated machinery can be useful for many different manufacturing environments. Automotive manufacturers can use specialised equipment for assembly, pressing, handling, testing and processing components. Dedicated drilling, bolting, bending, feeding and testing solutions may benefit hardware manufacturers. Motor manufacturers can automate the assembly of bearings, rotor related activities, wire twisting and other repetitive tasks.
The major advantage being that the machine is built around the production process rather than forcing the process to fit standard equipment.
How is a custom machine designed?
The first step in building custom automated machinery is usually to understand the manufacturing challenge. Engineers can evaluate the product, the sequence of processes, cycle time, volume of production, material handling requirements, safety considerations and available workspace.
It is important to adopt a sound engineering approach as the mechanical, electrical, pneumatic and control systems need to function together efficiently. Thus, one should understand the whole production process to be able to develop a viable automation solution.
Selecting the Right Automation Partner
Selecting an automation manufacturer is not a decision to be taken lightly. Companies should consider engineering experience, customisation capabilities, machine quality, integration expertise, technical support and after-sales service.
A good automation partner should understand the manufacturing problem and not just sell the equipment.” The aim should be to design a machine that is practical and fits with the production process, space available, operating requirements and production goals.
Started in the year 2019 Kamtronix Automation specialises in providing customised automation & Special Purpose Machine solutions for various industrial applications.
The Future of Industrial Automation
Manufacturing is changing to more intelligent, connected, flexible and efficient production environments. Automation technologies are increasingly combined with sensors, robotics, programmable controls, monitoring systems and intelligent inspection.
But automation doesn’t necessarily mean replacing every manual process. Manufacturers can focus on certain bottlenecks where automation can make a measurable difference.
This approach can be underpinned by a particular solution without complete re-design of a manufacturing facility.
Summary
Custom automated machinery can help manufacturers meet modern production challenges by automating repetitive operations, improving consistency, providing precise processing and integrating specialised tooling and controls.
Automation can be developed around a specific manufacturing environment from assembly and testing to drilling, pressing, feeding, robotic handling and special industrial processes.
Kamtronix Automation offers custom and Special Purpose Machine solutions that enhance productivity, efficiency, worker safety and product quality in various industrial applications.
The first step for manufacturers considering an automation upgrade is to identify the production process that is the biggest bottleneck. This in turn allows a well-designed automation solution to be built around that requirement, helping companies to build a more consistent, productive, efficient and future-ready manufacturing operation.
this can assist with workflow and efficiency
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